One-stop precision manufacturing solutions from prototype to mass production
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Tailored on-demand manufacturing solutions for diverse industries
As a precision manufacturing partner for the global new energy sector, RAPIDMFG-ONLINE provides full-cycle solutions tailored to battery systems, energy storage, and renewable infrastructure—supporting design validation, compliance testing, and scalable production with uncompromising quality and performance.
We offer specialized manufacturing processes designed for new energy applications, optimizing thermal performance, safety, and scalability across the product lifecycle.
Material Type | Material | Key Properties | Typical New Energy Applications |
Plastics | PPS | High heat resistance, flame retardant, dimensional stability | Battery pack components, electrical connectors |
PC/ABS Blend | Impact resistance, flame retardant, good processability | Charging gun housings, control unit casings | |
PA66 (GF Reinforced) | High strength, heat resistance, electrical insulation | Motor end covers, structural brackets | |
PBT | Dimensional stability, electrical insulation, flame retardant | Connectors, sensor housings | |
PP (Modified) | Chemical resistance, low cost, impact toughness | Battery module trays, interior structural parts | |
Metals | Aluminum 6061-T6 | Lightweight, good thermal conductivity, corrosion resistance | Battery housings, heat sinks, chassis parts |
Aluminum 7075-T6 | High strength-to-weight ratio, fatigue resistance | Structural brackets, high-stress components | |
Copper (Oxygen-Free) | High electrical conductivity, excellent thermal performance | Busbars, electrical connectors, cooling plates | |
Stainless Steel 304/316 | Corrosion resistance, high strength, durability | Fasteners, pressure vessels, sealing components | |
Elastomers | EPDM | Weather, UV, and ozone resistance, excellent sealing | Battery pack seals, outdoor charging components |
FKM (Viton) | High temperature resistance, chemical resistance | Fuel cell gaskets, high-temperature seals | |
Silicone (High-Temp Grade) | High temperature resistance, flexibility, flame retardant | Thermal interface materials, high-voltage insulators |
Surface finishing options to improve durability, corrosion resistance, and electrical safety of new energy components.
• Purpose: Enhances corrosion resistance, surface hardness, and electrical insulation for aluminum parts.
• Benefit: Lightweight battery housings gain long-term durability and consistent thermal management performance.
• Purpose: Provides a uniform, durable protective layer resistant to corrosion, chemicals, and high temperatures.
• Benefit: High-quality appearance with minimal maintenance, available in custom colors for charging infrastructure parts.
• Purpose: Delivers uniform corrosion protection, wear resistance, and conductivity on complex geometries.
• Benefit: Improves performance of electrical connectors and busbars under high-current and high-temperature conditions.
• Purpose: Removes contaminants to enhance corrosion resistance and chemical stability of stainless steel components.
• Benefit: Ensures long-term reliability of fasteners and structural parts in harsh battery and energy storage environments.
• Purpose: Creates uniform surface texture, removes machining burrs, and improves coating adhesion for new energy component protection.
• Benefit: Smooth, consistent surface ready for painting or bonding in battery pack and enclosure applications.
• Purpose: Achieves precision smooth surfaces, reduces contact friction, and improves thermal transfer properties for cooling system parts.
• Benefit: Enhances performance of heat sinks and cooling plates while maintaining tight dimensional tolerances.
Caution: RapidMfg-online is full Chinese company, please don’t send any enquiry items involved export controlled by U.S. law. e.g. EAR, ITAR etc
